Infrastructure

Moulding Division

Fully Automated 2 Station Horizontal Parted Flaskless Moulding Machine

  • MAKE - Koyo [Japan]
  • MODEL - SMS 6050 RT III
  • MOLD SIZE - 500 X 600 X 160~200
  • MOLD SPEED - 150 molds/hr [with core]
  • CYCLE TIME - 24 sec/mold
Advantage

  • Robust and sturdy construction of machine and line
  • High molding speed
  • Quick pattern changing
  • High accuracy for precise casting
infrastructure
infrastructure
Sand Plant

FULLY AUTOMATED [ PLC / SCADA ] WITH SMART MULTI-COOLER

  • MAKE - Savelli India
  • CAPACITY - 32 ton per hour
  • INTENSIVE MIXER - 1200 kg/180sec
  • SAND COOLER - continuous smart multi-cooler
  • SAND STORAGE - 150 ton
  • NEW SAND STORAGE - 15 ton
  • ADDITIVE STORAGE - 2 x 5 ton
  • CONVEYING - Pneumatic conveyer [ sand and additives ]
Advantages

  • Intensive Mixer consist of ceramic lining which reduces wear and corrosion of inner components, which results to a longer lifespan of the mixer
  • Low power consumption due to usage of I.E-3 motors across the plant
  • Dual dust collection system for better work environment
  • Smart multi-cooler [ attached with inlet and outlet moisture and temperature probe ] continuously regulates sand temperature and moisture results in homogeneous sand temperature and properties within range
Core Shop

  • 8 - Automatic Cold box Core shooters
  • Core sand mixer with S-plough for better sand mixing
  • Pneumatic Sand Conveying
  • Large core storage area and facility
infrastructure
infrastructure
Shot Blasting

  • MAKE - Gostol India
  • HIGH SPEED OPERATIONS
  • HANGER TYPE - 1
  • TUMB BLAST -2
MELTING FURNACE

  • MAKE - Inductotherm [ India]
  • CAPACITY - 2 x 500 kg duratrack
  • MELT RATE - 2 ton/hour
  • PANEL -1100 KW​
  • Inductotherm furnace with I-optimizer panel for data acquisition and auto sintering​
  • Online C-Si Analyzer
  • Circular Monorail with multiple hoist for faster pouring
infrastructure